Pro tip: Welders make removing broken studs so simple!

Kinja'd!!! "Bandit" (2bandit)
10/24/2020 at 09:16 • Filed to: None

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Weld a washer to the sub-flush broken stud, then weld a bolt or nut to the washer and pray that it doesn’t snap. It took four or five attempts to fully remove the broken stud.

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DISCUSSION (8)


Kinja'd!!! kleeBRZ > Bandit
10/24/2020 at 09:53

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awesome!


Kinja'd!!! smobgirl > Bandit
10/24/2020 at 09:54

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So simple yet so brilliant!


Kinja'd!!! Wacko > Bandit
10/24/2020 at 10:54

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It also super heats the broken stud to help it break out


Kinja'd!!! Michael > Bandit
10/24/2020 at 12:05

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Works as long as it's an aluminum head


Kinja'd!!! VincentMalamute-Kim > Bandit
10/24/2020 at 13:09

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The feeling of relief is huge when it starts turning. Working on cars in Wisconsin made me use this technique a lot. The heat expansion breaks the rust or corrosion bonds whether the stud is in aluminum or steel.


Kinja'd!!! Urambo Tauro > Bandit
10/24/2020 at 13:14

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This is the BEST feeling! I t’s all downhill from here, I’m afraid.


Kinja'd!!! gettingoldercarguy > Bandit
10/24/2020 at 14:23

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Remember to chase those threads in the first pic. Well done!

https://www.hotrod.com/articles/thread-chasing/


Kinja'd!!! RacinBob > Bandit
10/24/2020 at 18:42

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I’ve heard of the welding the bolt idea but not the idea of using a washer. That makes a lot of sense.....