"SantaRita" (SantaRita)
05/05/2017 at 13:29 • Filed to: rx7, mazda, rebuild, rotary, 13b, realcost, craigslist, ebay | 18 | 16 |
THE HIROSHIMA HEART TRANSPLANT
In the summer of 2013 I found an ad on Craigslist for an Rx-7. This is not surprising, I have a CL search saved just like the you all have for ‘manual+wagon+paneling+miata’. In the ad there wasn’t much to note other than the overall condition was ‘exists’. The seller was asking $600 which I did not have, however, the seller was open to trades so I opened a chatty wishful dialogue like I have with
hundreds
thousands of rx-7 sellers before him. I started sending him photos every random thing in a 500 foot radius that my wife wouldn’t notice were gone.
FREE DELIVERY!
After some back and forth, I learned that the owner had points on his license that would have been a good football score. The car was suspected to have blown a coolant seal and wasn’t his primary car, so his dad wanted it gone yester-now. The seller was willing to trade the car to me for a motorized bicycle I built and my well-maintained workhorse, a 2007 MacBook Pro. It’s not quite Paperclip for a Porsche but It felt like a solid trade for both of us. The Macbook runs, after all. The kind sir’s relieved father would unload his yard art on me via trailer before I had a change of heart.
This was lucky because I really had no way of moving it.
August 2013: The Honeymoon
I was initially feeling very lucky. On first inspection the car started! It only puked coolant and couldn’t idle! Turning on the a/c or even holding the brakes would bring the RPMs down and kill the car. The coolant bulimia turned out to be a hole in the coolant neck right where the thermostat was. This was keeping the thermostat from opening correctly. I was able to JB weld the coolant neck to get it drivable, gave the car a basic fluids belts and filters tune-up and hit the streets. I eventually found an all-aluminum coolant neck …my first reliability upgrade!
MAKING FRIENDS AND ADDING MILES
The idle issue…well, it wasn’t too bad if I held the throttle at stoplights. I learned quite a bit of blipping and heel-toeing could get me around town. The idle issues came out to be a Throttle Position Sensor that would stick in its travel (thanks Ebay). Now that the car ran, however, there were some other things to put into place. Like the exhaust. Mine had both ends, but no middle. The answer to the exhaust problem was having my local muffler shop patch in new pipe. These were quick, confidence building fixes only requiring small money and an hour or so.
Oh yes, only a last minor detail to fix…when I brought up the RPMs it turned my yard into a haunted house with a huge oil-burning SMOKESCREEN™! The burning oil issues was my oil control rings…an inexpensive 6” rubber o-ring…that would only require a complete rebuild to replace. Like so many Rx7 owner’s before me, eventually I’d have to put in the hard work.
2014-August 2016
I’m not going to pretend to be proud of what I did next. I added heavier weight oil and I just drove the car sparingly. I saved secretly for rebuild parts. In the meantime, It worked well for me. During this honeymoon period I was able to warp my idea of this burning oil into a distinct advantage. It has a high rpm SMOKESCREEN™!
Yes this car has to have SPECIAL gas, just like a yard sale weed eater.
For two glorious years I could pull around some bro-truck hit 5000 rpms and roll that coal right back in their face. Are you following too closely? SMOKESCREEN™!!! Need a dramatic exit? SMOKESCREEN™!!! Engine Braking? SMOKESCREEN™!
The only repair I made during this time was to software-delete a bad oil-metering pump (it puts oil right into the combustion chamber to lube it. when it fails it will
kill
BURN the cars main ECU.) I chose to edit out the pump and premix oil. RTEK re-chipped the ECU to ignore errors related to this pump. I Premix, I have a sicker.
Yes this car has to have SPECIAL gas, just like a yard sale weed eater.
August 2016 “Whatever you did not do.”
During one of my smokescreen banzai runs I had a failure of some kind. I know what it is NOW, but at the time all that I knew was that the car stopped responding to anything but very moderated throttle and the SMOKESCREEN™ was on all of the time now. I jumped to the conclusion that the oil rings had finally given out enough to foul up combustion. It was time to do the rebuild I had been deferring for years.
My mother in law though it looked like alien technology. it’s out of this world, for sure.
I resigned to rebuilding and pulled the ‘keg’. I dove in headfirst with a printed !!!error: Indecipherable SUB-paragraph formatting!!! , instructions from !!!error: Indecipherable SUB-paragraph formatting!!! and a lot of dollars the breakdown of which is below. I also planned to replace the clutch parts, refresh the trans fluids and update every cooling component with new parts. On teardown I found that the engine’s front plate (rotaries are stacked like cakes or sandwiches) had corroded and wouldn’t likely hold coolant again so I found a used replacement for that too(thanks Ebay!). Once the motor was in place, however, it would start, but idled roughly and generally sounded like garbage. ). I’d love to say that this is when I discovered the MAF was bad, but I misdiagnosed it as a twisted water seal. Now, 8 months later, I know that this latest symptom was… Hindsight: 20:20.
I wouldn’t know that yet, so I took the motor out again. I fastidiously rebuilt it in its entirety, again. I mean just look at my apex seal template in that lower shot. ORGANIZED. I then re-installed the motor… only to wind up with the same exact symptoms,yes, again. Also I dropped the whole mess on my foot. If anyone asks, Get the 4 leg engine stand.
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Rang in my ears as I calculated any emotional or financial reserves I had left. The parts would go a long way towards that v8, 1jz, or a b234r from a fwd Saab. Its obvious I’m hitting desperation mode.
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“A livingbody suffers from stress. I did my best. I lost all my teeth and l had to wear full dentures when I was stillyoung.” -Kenichi Yamamoto, rotary’s godfather.
Vw/Audi double standard recall can a eat my deep fried dumplings.
That was when the water pump died on my daily driver a 2010 A3.
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I took a snack break.
As
scummy
inconvenient as that was, The water pump went in flawlessly and it inched up my confidence. Maybe I hadn’t screwed this wankel up twice. Unlike Yamamoto, I may limp a little but I still have all of my teeth. I tried again.
Some honest snark to my lament on the RX7 forums basically said “it’s whatever you didn’t do”. Those 5 words are revelatory. I rechecked my work and while I did find a misrouted vacuum line…no changes resulted. Maybe my injectors?…they were still old?…I ordered injectors, injector clips, etc and installed them all. No dice. Shit. I seethed over it. I wrote a heated 5000 word response about every part I replaced along the way… Web Forum Sirs…Every seal cataloged, Every nook was nookied! Then, of course, I deleted it.
REPLACING INJECTOR CLIPS, I LEARNED A NEW WAY SOLDERING TECHNIQUE WHERE YOU LOOP SOME WIRE AROUND THE BUNDLE. IT WAS GOOD TO DO BUT WAS NOT MY ISSUE.
“it’s whatever you didn’t do”. It rang in my ears…when I was on the toilet… making dinner…the words held me hostage all day… running through my many possible mistakes. Eventually it provided clarity. If I have replaced everything internal, it had to be something
else. Something I didn’t do ...yet.
The Rx7 was using about 6 gallons of gas to “idle” for an hour, so I was paying substantially more than minimum wage for it to sit there chuffing. With the very last fibers of my threadbare
pocketbook
sanity I made a chart of possible culprits and methodically removed each as a source or error. Lots of troubleshooting and cussing. I was feeling more defeated as each item checked out perfectly, yet the car continued to belch and smoke angrily.
At least I had stopped running in circles. If I’d never rebuilt the car, the top categories for error on my checklist, the service manual would be shouting at me that the Air Flow Meter was the place to look first. Here’s my troubleshooting ‘chart’.
Are You Crazy?
It checked out with my multimeter. Damnit. Perfect readings. I was desperate, but maintained logic. “Maybe something crawled in there and died”, ponderously ,graspingly, desperately. I knew I had bagged it up on both ends. It was not likely. But that’s where logic and the FSM carried me, and when I took the AFM off it didn’t look especially suspicious if you’re used to a hot wire MAF. But this ISN’T a hot wire MAF. It has a moving cone inside of it, and my cone was seized . Smoking gun.
running around topless, on a Friday night.
It took me longer to find a good AFM than it took for it to arrive and be installed. New, this part sells for upwards of
$1200
. Bold money. Used parts on ebay are 100$ or so, but 20 year old electronics do not breathe confidence. My hunt brought me to a single big box store that had access to warrantied, rebuilt units. For a fair $200 It was on my doorstep in less than 24 hours, shipping gratis. The part took about half an hour to install, and immediately the car smoothed out, smartened up and was ready for Sonic on a Friday night.
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pictured: not a camry
2017 and The Future
As of the writing of this article I have accumulated 100 flawless miles under 4000rpms, and the odometer read 120,432. If you think break-ups are tough- try 1000 miles of break-in at less than half of the 8250 rpm fuel cut.
There is no such thing as a free ride. I have enjoyed, rebuilt and maintained an Rx-7 for 4 years and have gone no more than 6000 miles. With almost $2000 in rebuild parts and $1500 in maintenance, so far each of those miles has cost me dearly. It is roughly 75 cents per mile not counting fuel! My hope at this point is to have sorted out any major flaws and given the car a totally fresh start in its next 60-80k miles of service. I think most can agree that a fully vetted car for between $3000 and $5000 isn’t a terrible deal at all. It’s roughly the price of 150,000 mile Toyota Camry that needs front end work.
The Hard Numbers
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Here is a break down of what I did give up, the money part anyway. Line items in blue are from the rebuild(s). Many items listed are personal choices, so I could have avoided spending money there. I didn’t NEED a matching mirror or a premix sticker. I didn’t have to do the trans, etc. A lot of it came down to my personal philosophy about what made this car ‘complete’.
Next stop, 7's Day.
nerd_racing
> SantaRita
05/05/2017 at 13:56 | 1 |
Now is when you keep it and enjoy it to recoup some of your investment!
SantaRita
> nerd_racing
05/05/2017 at 14:05 | 1 |
It’s a keeper!
Nerd-Vol
> SantaRita
05/05/2017 at 14:14 | 1 |
Thank you for writing this. I love to read build stories that conclude nicely.
I’m delighted that you have the car running nicely.
Jake - Has Bad Luck So You Don't Have To
> SantaRita
05/05/2017 at 14:15 | 1 |
This is good oppo. This needs shared to the FP
BvdV - The Dutch Engineer
> SantaRita
05/05/2017 at 14:42 | 1 |
Great write-up! And good to see you managed to solve the problems in the end. I hope you can start to enjoy the car soon.
promoted by the color red
> SantaRita
05/05/2017 at 14:46 | 1 |
SEVENSTOCK!
ITA97, now with more Jag @ opposite-lock.com
> SantaRita
05/05/2017 at 14:53 | 1 |
Great write up! Also, I love those wheels. I once owned two sets of them with the centers bored out to fit the hubs on my long gone MX-6 V6.
SantaRita
> ITA97, now with more Jag @ opposite-lock.com
05/05/2017 at 15:13 | 0 |
The wheels are so light...13lbs or so...finding lighter wheels that are as nice isn’t easy. These FC look great with the similar, larger, BBS mesh wheels from the Crown Victoria but those are ~20lbs each.
SantaRita
> nerd_racing
05/05/2017 at 15:20 | 1 |
I want to maintain it so long that i’ve started training my replacement.
gawdzillla
> SantaRita
05/05/2017 at 15:34 | 0 |
love it
i had 4 or 5 of those things and never gone in to such detail repair
the last one the motor was gone and i went to the dark side
I certainly miss it, especially that exhaust note, its what made me fall in love with it the first place
good luck. if u maintain it well it will not die
SantaRita
> gawdzillla
05/05/2017 at 15:46 | 1 |
This is my second FC. I had an 86 GXL I wrecked in high school almost 20 years ago. This rebuild is karma giving me a chance to do the reverse. Video is first run after ‘sorted’ MAF!
SantaRita
> promoted by the color red
05/18/2017 at 17:17 | 0 |
i’m going to hold a local rotary party.
PinkRacer
> SantaRita
08/25/2017 at 09:37 | 1 |
A man after my own heart. ‘88 convertible owner here - bought it with (just) a non-working engine that was (supposedly) a fresh rebuild...
4 years later:
- Almost completely new engine - many of my parts were not reusable - only the rotors
- Completely new fuel system
- Transmission swap & driveshaft
- Large amounts of body work (including welded repairs, replacing the doors)
- Complete re-engineering of air to water intercooler system (aftermarket)
- New radiator
- New endlinks
- Completely new suspension
- Complete refurbishment of interior (incl. reupholstering of seats)
- New convertible top
But.........now I’m (finally) able to drive it, after 4 years of finding parts and working on it, and it’s all worth it...right...right?
SantaRita
> PinkRacer
08/25/2017 at 10:51 | 0 |
humina humina humina nice freaking vert.
PinkRacer
> SantaRita
08/25/2017 at 13:59 | 0 |
Thanks! I often questioned my sanity, but the final product has been mostly worth it
SantaRita
> PinkRacer
08/25/2017 at 16:03 | 0 |
sanity is about as overrated as FC are underrated, Imo.