41TE Teardown, Pt. III

Kinja'd!!! "Urambo Tauro" (urambotauro)
03/23/2017 at 18:00 • Filed to: 41TE, Automatic Transmission, rebuild, teardown, blog

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Now that the transmission was up on a stand, I decided to take a break from gutting the central housing, and start taking apart the geartrain.

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Behind door number one: the differential!

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Next, we unbolt the diff retainers

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And as we pry the diff retainers out, the carrier pops out! (the retainers have bearing races in them, and the carrier just floats between them)

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Diff housing

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Behind door number two: the transfer gears!

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An impact gun makes short work of removing the fasteners for these gears. But first, the retaining clip must be removed from the output gear’s bolt.

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Fasteners aren’t enough. Both gears must then be removed using a puller

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Before taking out the transfer shaft, we must first remove this upper race retainer

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There is a snap-ring DEEP down below.

My rebuild manual has a sense of humor here:

Go ahead. We dare you. Just try to get this little jewel out without the special pliers. No fair drilling holes or bashing things with a hammer until they give up. Even ‘Special Magic Words’ have no effect here. Had enough? Order Miller Special Tool #6051 from Miller Special Tools

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*sigh* FINE ...jerks.

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With the snap-ring removed, the transfer shaft can be pushed out from the diff end

And with that, the gears are out! Back to the center section.

To be continued... !!!error: Indecipherable SUB-paragraph formatting!!!


DISCUSSION (3)


Kinja'd!!! RamblinRover Luxury-Yacht > Urambo Tauro
03/23/2017 at 18:37

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I think the only option other than Special Tool 6051 *might* be double-scissor needlenose pliers, which are *almost* as useless in general and would do a worse job in specific.

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Kinja'd!!! SOCdriver > Urambo Tauro
03/23/2017 at 18:40

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Because of one of these transmissions shitting its fluid all over my mother in laws garage I bought her a new (used) car. She now has a Nissan Rouge Select, it does exactly what she needs it to do and is cheap to own. So glad to see the T&C gone.


Kinja'd!!! Urambo Tauro > RamblinRover Luxury-Yacht
03/23/2017 at 18:45

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I briefly considered buying a cheap pair from Harbor Freight, one that I wouldn’t mind grinding down the tips just for that purpose. But I chickened out, fearing that a tip might break off in the snap-ring.